ULTRA™ Collection
ULTRA 100
The Ultimate in Ultralight pack fabric – at less than 3oz, it has double the tear strength and almost double the abrasion resistance of 500d 8oz Cordura®!
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100d face Ultra-PE blended with high-tenacity polyester
0.5 mil RUV™ film backing
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Weight: 2.92 oz/yd² , 99 gsm
Width: 58 in , 147 cm
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Tear Strength - ATSM D2261
Warp: 69.4 lb , Fill 89.6 lb
Abrasion - ATSM 3884
3,600 Cycles
Waterproof
200+ PSI , 13.8+ Ba
ULTRA 200
200d Ultra PE is woven and laminated to recycled, waterproof RUV film. At just 3.5oz/yd2, it far exceeds the technical properties of any similar weight fabric available on Planet Earth!
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200d face Ultra-PE blended with high-tenacity polyester
0.5 mil RUV™ film backing
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Weight: 3.5 oz/yd² , 119 gsm
Width: 58 in , 147 cm
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Tear Strength - ATSM D2261
Warp: 103.1 lb , Fill 133.2 lb
Abrasion - ATSM 3884
4,400 Cycles
Waterproof
200+ PSI , 13.8+ Ba
ULTRA 400
400d Ultra PE (similar to Dyneema®) is about 20% lighter, with four times the abrasion resistance of other 400d U-PE fabrics. A great all-purpose high modulus pack fabric.
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400d face Ultra-PE blended with high-tenacity polyester
0.5 mil RUV™ film backing
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Weight: 4.65 oz/yd² , 158 gsm
Width: 58 in , 147 cm
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Tear Strength - ATSM D2261
Warp: 187.7 lb , Fill 161.1 lb
Abrasion - ATSM 3884
8,800 Cycles
Waterproof
200+ PSI , 13.8+ Ba
ULTRA 800
Doubling the denier of 400d gives ULTRA 800 the strength to go the distance in the most demanding packs and duffels.
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800d face Ultra-PE blended with high-tenacity polyester
0.5 mil RUV™ film backing
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Weight: 8.5 oz/yd² , 288 gsm
Width: 58 in , 147 cm
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Tear Strength - ATSM D2261
Warp: 250+ lb , Fill 250+ lb
Abrasion - ATSM 3884
16,000+ Cycles
Waterproof
200+ PSI , 13.8+ Ba
ULTRA 100 PSA
ULTRA 100 PSA takes our lightest and most advanced Ultraweave and applies fullwidth Pressure Sensitive Adhesive to the film side of the fabric.
With a base weight of 2.92oz, ULTRA 100 has double the tear strength and almost double the abrasion resistance of 500d 8oz Cordura®. Adding the PSA backing creates an incredibly versatile material that is ideal for:
Radial patches on tarp and sail corners
Reinforcement tape for high-stress seams and bartacks
Reinforcement patches for high-abrasion areas
Waterproof seam tape
Repair patches
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100d face Ultra-PE blended with high-tenacity polyester
0.5 mil RUV™ film backing
Pressure Sensitive Adhesive
Challenge Sailcloth release paper with metric grid
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ULTRA 100 Base Weight: 2.92 oz/yd² , 99 gsm
PSA Width: 57.5 in , 146 cm
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Tear Strength - ATSM D2261
Warp: 69.4 lb , Fill 89.6 lb
Abrasion - ATSM 3884
3,600 Cycles
Waterproof
200+ PSI , 13.8+ Ba
Pricing | Ex Works, Challenge USA
MOQ | 200 yards per style
Custom Color | MOQ & lead-time quoted upon request
Swatch Photos are physically 3”x3”
*Fabric colors may present differently on your monitor